Zenit Rocket Returns to Flight With Israel’s AMOS-4 Satellite

The Zenit-3SLB vehicle assigned to the AMOS-4 mission is readied for launch at Baikonur. Photo Credit: Israel Aerospace Industries (IAI)
The Zenit-3SLB vehicle assigned to the AMOS-4 mission is readied for launch at Baikonur. Photo Credit: Israel Aerospace Industries (IAI)

Almost seven months to the day since the loss of a Zenit booster, which fell into the Pacific Ocean less than a minute after its 1 February liftoff, the Sea Launch international launch services provider and its subsidiary, Land Launch, has achieved a remarkable success by placing Israel’s AMOS-4 communications satellite safely into orbit. Liftoff of the three-stage Zenit-3SLB vehicle occurred from Site 45/1 at the Baikonur Cosmodrome in Kazakhstan at 2:05 a.m. local time Sunday (4:05 p.m. EDT Saturday). Boosted by the Zenit’s two core stages, and supplemented by the restartable Blok-DM upper stage, the injection of AMOS-4 into orbit was confirmed a little over five hours after launch.

Since 1995, Sea Launch—which consists of companies from Norway, Russia, Ukraine, and the United States—has utilized a mobile maritime platform in the Pacific Ocean to loft commercial payloads, many bound for 22,600-mile geosynchronous orbits. The organization staged its first demonstration mission in March 1999 and launched its first commercial payload the following October. This early success was tempered in March 2000, when a software error failed to close a valve in the Zenit’s second stage and the ICO-F1 communications satellite was lost. An in-flight anomaly also blighted the launch of Telstar-18 in April 2004, and a second Zenit failed in January 2007 when a foreign object became ingested by the first-stage engine seconds after ignition. This caused the vehicle to explode on the mobile maritime platform, destroying the Dutch-owned NSS-8 satellite. The third and most recent Sea Launch failure occurred on 1 February 2013, when the Zenit fell into the ocean, 56 seconds after liftoff, and the INTELSAT-27 communications satellite was lost. A Failure Review Oversight Board (FROB) found in June 2013 that the failure was caused by the first stage’s hydraulic power supply unit, and Sea Launch announced that “appropriate corrective actions have been identified and are currently being developed for implementation,” adding that those actions “do not involve any design changes to the flight hardware,” but focused instead upon “additional standalone inspections and testing.”

Since March 1999, Sea Launch has staged 35 missions from mobile maritime platform in the Pacific Ocean...and since April 2008 its subsidiary, Land Launch, has completed six successful missions from Baikonur. Photo Credit: Sea Launch
Since March 1999, Sea Launch has staged 35 missions from mobile maritime platform in the Pacific Ocean … and since April 2008 its subsidiary, Land Launch, has completed six successful missions from Baikonur. Photo Credit: Sea Launch

Since the first flight in March 1999, Sea Launch has thus enjoyed 35 missions, with three outright failures. It has launched payloads for the United Arab Emirates, Japan, South Korea, and Italy, and has carried satellites for the International Telecommunications Satellite Organization (INTELSAT), The International Maritime Satellite Organization (INMARSAT), and the European Telecommunications Satellite Organisation (EUTELSAT). A EUTELSAT mission is currently scheduled to fly aboard the next Sea Launch in April 2014.

Alongside Sea Launch, a Land Launch campaign of the Zenit has proceeded with a series of missions from Baikonur Cosmodrome’s Site 45/1. First flown in April 2008 with Israel’s AMOS-3 communications satellite, the Zenit-3SLB has also delivered Telstar-11, a pair of large INTELSAT payloads, and the MEASAT-3A mission into orbit. Yesterday’s launch of AMOS-4 thus marks the sixth Land Launch from Baikonur and the 41st total flight undertaken by the Sea Launch organization. Unlike the Pacific-based maritime launches, the Baikonur-based launches can insert payloads directly into 22,600-mile geosynchronous orbits, rather than transfer orbits.

The Zenit used in last night’s mission has a long and storied history that stretches back more than three decades. Developed by the Yuzhnoye Design Bureau of the former Soviet Union, it utilizes a Zenit-2SB core vehicle, coupled with a restartable Blok-DM upper stage, and weighs about 930,000 pounds at liftoff. The total stack stands about 192 feet tall. Its first stage is powered by a single RD-171 engine, with a propulsive yield of 1.8 million pounds.

At 2:04:55 a.m. Baikonur time Sunday (4:04:55 p.m. EDT Saturday), the engine ignited and the vehicle left Site 45/1 about five seconds later at T-0. Fueled by RP-1—a highly refined form of rocket-grade kerosene—and liquid oxygen, the RD-171 burned for 150 seconds, after which it separated and the second stage resumed the push toward orbit. The Zenit-3SLB’s second stage employs RD-120 and RD-8 engines, which produced a combined 223,000 pounds of thrust and burned for about 315 seconds. The Blok-DM and attached AMOS-4 payload separated at 2:13:29 a.m. Baikonur time Sunday (4:13:29 p.m. EDT Saturday), preparatory to three “burns” over the next six hours.

The first burn lasted four minutes, after which the stack coasted for an hour, ahead of a second burn lasting six minutes. The engine shut down for the second time at 3:25 a.m. Baikonur time Sunday (5:25 p.m. EDT Saturday), and the combo coasted for another five hours. The final burn, lasting about a minute in duration, began at 8:38 a.m. Baikonur time Sunday (10:38 p.m. EDT Saturday). Eleven minutes later, AMOS-4 separated from the Blok-DM and preparations began to deploy its solar arrays and communications appendages.

The AMOS-4 payload undergoes pre-flight testing. Photo Credit: Israel Aerospace Industries (IAI)
The AMOS-4 payload undergoes pre-flight testing. Photo Credit: Israel Aerospace Industries (IAI)

Developed by the Energia Corporation, the Blok-DM carries a single-chambered RD-58 engine, capable of 19,100 pounds of thrust. Originally conceived in the late 1960s as an upper stage for Russia’s ill-fated N-1 lunar rocket, the Blok-DM is restartable up to three times in flight and measures 18.7 feet long.

Yesterday’s launch campaign was executed smoothly, following two months of processing at the Baikonur site. The Zenit arrived in late June, and on 21 August the AMOS-4 satellite was transferred to the Area 42 Assembly and Test Facility for integration with the booster. The entire stack was rolled out to the launch pad on the 29th. The launch of AMOS-4 marks the 39th mission from Site 45/1, which is now the only operating member of what was originally a two-pad complex; Site 45/2 was utilized twice, but suffered heavy damage in an October 1990 launch explosion and has since remained unused.

AMOS—the name is actually an acronym for “Affordable Modular Optimized Satellite,” although its tribute to the 8th-century-BC Jewish prophet Amos is inescapable—was conceived by Israel Aerospace Industries and is operated by Spacecom. When AMOS-1 was launched aboard an Ariane 4 rocket from Kourou, French Guiana, in May 1996, it became the first Israeli communications satellite. Operating for more than a decade at 4 degrees West, it provided home television services across Israel and Europe, before it was sold to INTELSAT in 2009, who have since moved it to 47.3 degrees East and rented it for U.S. military communications in the Middle East.

Seven years later, in December 2003, a Soyuz rocket launched AMOS-2 from Baikonur, also into the 4 degrees West position, to create a common location and help increase user abilities without the need for additional antennas. The second satellite covered the Middle East, Europe, and the United States’ eastern seaboard. Now coming to the end of its tenth year in orbit, AMOS-2 will be replaced at the 4 degrees West orbital “hot spot” in 2015 by AMOS-6. The latter will be launched by SpaceX’s Falcon 9 rocket, following contractual agreements signed earlier this year.

After AMOS-2, the third and fourth satellites in the constellation quickly followed. AMOS-3 was launched aboard the first Zenit Land Launch mission in April 2008. It entered AMOS-1’s old slot at 4 degrees West as a replacement for the old satellite. More recently, AMOS-5 flew in December 2011 and is presently stationed at 17 degrees East. Although numerically launched in the wrong order, AMOS-4 is destined for emplacement at 65 degrees East. When operational, it will exploit multiple Ku-band and Ka-band transponders to enable a wide range of cross-band and cross-beam connectivity options. Its two steerable Ku beams cover Russia and India—with options to expand across Southeast Asia, the Middle East, Central Asia, South Africa, and Central Europe—and its single Ka beam covers the Middle East. AMOS-4’s enhanced capabilities are expected to deliver television broadcasts and broadband internet service into urban and more rural areas.

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